Electrical Control Panels

Electrical control panels ensure the safety and efficiency of electrical systems. Proper wiring of control panel enclosures reduces costs and optimises performance. It is always recommended to hire experienced and certified professionals for the installation of your industrial electrical cabinets.

Our Services

Whether you’re building a new facility or upgrading an existing one, Phoenix will provide you with a customised solution that fits perfectly within your specific constraints.  See more about our services:

Certified professionals maintain and calibrate electrical systems using sensors, control devices, and software to inform upgrades.

Control systems enhance conveyor performance, automating tasks and lowering expenses while ensuring precise material handling.

Upgrade control systems for efficiency & stakeholder needs. Prevent failures & reduce downtime with expert assistance.

Our case studies demonstrate our enclosures’ capabilities in industries such as telecom, mining, and power generation.

Thorough planning ensures safe, reliable systems, including emergency shut-offs, surge protection, and grounding.

Why choose us for your Electrical Control Panels?

Our control panels come with after-sale support

Our control panels are designed to meet your specific needs. We take customer satisfaction seriously and offer industry-leading after-sale support. Our knowledgeable and experienced technicians are available to assist you with any questions you have regarding installation, configuration, or customisation.

We are committed to providing personalised and timely support, ensuring a smooth and hassle-free experience with our products. Our after-sale support is unmatched, and we strive to ensure that our customers have access to all the help they need to get the most out of our products. If you’re searching for a reliable and comprehensive control panel solution, look no further than our exceptional products and support.

We are committed to providing exceptional customer service and support at every stage of the process– from design and engineering, to installation and maintenance.

Customisation and Flexibility

We customise industrial electrical enclosures to meet your needs and work closely with you for quality results.

Quality and Reliability

Our products are high-quality, reliable and durable. We follow strict quality control processes, using high-quality components.

Experience and Expertise

We have proven track record and extensive experience in designing, manufacturing, and delivering electrical cabinets.

Compliance & Certifications

We follow electrical codes, standards, and certifications for regulation compliance and prioritise safety and performance.

What are Electrical Panel Enclosures?

Our Control Panel Enclosures protect electronic equipment from environmental factors and tampering in commercial and industrial settings. They cater to specific machines and systems, and are used in a variety of industries, including chemical processing, transportation, power generation, and water/wastewater treatment. Contact us to simplify your electrical management.

Types of Control Panels

When designing an industrial electrical system, choosing the right cabinet is crucial for efficiency and safety. Cabinets come in various types and sizes to meet specific requirements and protect electrical components.

Electrical control panels have different types with varying purposes and configurations based on specific requirements of the application or industry they serve. Some of the common types include:

  1. Motor Control Centres (MCCs) are used in industrial settings to control multiple motors.
  2. Power Distribution Panels distribute electrical power from a primary source to various circuits or loads within a facility.
  3. Automation and PLC Control Panels are used to monitor and regulate temperature, pressure, and flow for specific industrial processes.
  4. Instrumentation Panels monitor parameters such as temperature and pressure
  5. HVAC Control Panels manage temperature and air quality in buildings.
    Generator Control Panels control power generation systems.
  6. Lighting Control Panels manage lighting systems.
  7. Substation Control Panels monitor the flow of electricity.
  8. Fire Alarm Control Panels monitor alarms.
  9. Distribution Boards (Panel boards) distribute electrical power in buildings.
  10. Remote Terminal Units (RTUs) monitor and control remote equipment.

These are just a few examples of the types of electrical control panels, and their configurations may vary based on the specific requirements of the application or industry they serve.

control panels

Electrical Panels FAQ

We can help you understand electrical panels with safety guidelines, repair procedures, and resources. Contact us anytime and check out our commonly asked questions below.

Electrical control panels, also known as control cabinets or control panels, are an integral part of electrical systems used to control and monitor various equipment and processes. In addition, these electrical panels components, such as switches, relays, circuit breakers, meters, and other devices necessary for the control and protection of electrical systems.

For a proper industrial electrical cabinet, include critical components like a durable cabinet, power supply unit, circuit breaker, transformer, contactors, relays, timers, and safety devices. Cooling systems, communication modules, and monitoring devices could also be necessary. The layout and wiring should also be well-designed for safe and efficient operation. A good industrial electrical cabinet is vital for reliable operation.

Electrical maintenance is a critical element in designing custom electrical control panels. Therefore, maintenance should include: proper labeling of all wiring and terminals, replacing or repairing any deteriorated components, easily accessible monitoring of electrical connections, keeping the panel clean from dust or other elements, and monitoring the status and capacity of the panel.

Some of the benefits of using electrical panels include providing safety to staff, improving energy efficiency, ease of installation and maintenance, and the ability to control and monitor the system.

industrial control panels
industrial electrical cabinets

Why are electrical control panels essential in manufacturing?

Electrical control panels are crucial in manufacturing. They protect electrical components from environmental factors such as dust, moisture, and temperature fluctuations, preventing equipment failure, unscheduled downtime, and increased maintenance costs. Control panels also help comply with industry safety regulations, as they provide a secure enclosure for high-voltage electrical components, reducing the risk of worker accidents.

In cases of electrical issues, control panels aid in fault detection, isolation, and repair. Their modular design allows for easy access to individual components, simplifying troubleshooting and maintenance. In summary, electrical control panels are essential for optimal operation, worker safety, and regulatory compliance in manufacturing.

control panel enclosures
We customise secure, compliant control panel enclosures that meet industry standards.

Why is it important to have a properly laid-out control panel?

The proper layout of an electrical control panel is crucial to ensuring the safety and efficiency of any electrical system. Additionally, the design should consider factors such as the size and quantity of components, wiring and cabling requirements, heat generation, ease of maintenance, and access.

Without proper planning, a poorly arranged control panel can lead to unsafe conditions such as overheating, short circuits, and electrical shocks. This can result in equipment failures, costly repairs, and even injury or loss of life. Conversely, an orderly control panel increases the system’s efficiency by reducing maintenance and troubleshooting time. Furthermore, easy access to each component reduces downtime, enhances productivity, and lowers costs.

Therefore, prioritising the  panel layout is necessary to ensure the safety, efficiency, and long-lasting durability of any electrical system.

Fix Control Panel Enclosure Troubleshooting

If you’re experiencing problems with your control panel enclosure, our team of experts can help. We’ll quickly identify the cause of the issue and provide the necessary solutions. Our professionals use specialized equipment to minimize any disruption to your operations. Contact us today.

Troubleshooting Panel Enclosures

Control panels can often be complex. If you are unsure about troubleshooting, it is recommended that you seek professional assistance. Below, you will find some common troubleshooting steps for electrical panels.

  • Verify sensor inputs: Make sure the sensor inputs are accurate and properly connected if the panel enclosure interacts with sensors. Look for any faulty sensors or wiring problems..
  • Verify sensor inputs: Make sure the sensor inputs are accurate and properly connected if the panel enclosure interacts with sensors. Look for any faulty sensors or wiring problems.
  • Test output devices: Check the output devices such as motors, solenoids, or actuators that are controlled by the panel. Verify that they are receiving the correct signals and functioning as expected.
  • Consider environmental factors: Evaluate any environmental factors that may be affecting the control panel’s performance. Excessive heat, humidity, or contaminants can impact the operation of electrical components.
  • Review error logs or alarms: Some electrical enclosures may have built-in error logging or alarm systems. Review these logs or alarms to identify any recurring issues or error messages.
  • Review documentation: Refer to the control panel’s documentation, such as electrical diagrams, schematics, and manuals. This can provide valuable insights into the system’s operation, component locations, and troubleshooting procedures.
  • Seek expert assistance:  If you are unable to identify or resolve the issue, consult with qualified electricians, electrical enclosure technicians, or the manufacturer’s technical support for further assistance.

Electrical Panels Main Issues

Troubleshooting electrical control panels can be complex and should ideally be performed by qualified professionals. However, here are some general tips that may help you identify and address common issues with electrical control panels.

  • Safety precautions: Before starting any troubleshooting, ensure you follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE) and working with the power supply turned off.
  • Inspect power supply: Check the power supply to the electrical enclosures. Verify that the main power switch is on and that the power source is providing the correct voltage.
  • Check for visual indicators: Look for any visual indicators such as LEDs, display screens, or alarm lights on the electrical enclosures. These can provide valuable information about the status or any error codes.
  • Review control logic: If the electrical enclosure incorporates a programmable logic controller (PLC) or controller, review the control logic and programming. Check for any errors or inconsistencies in the program that may be causing the issue.
  • Measure voltage and current: Use a multimeter to measure voltages and currents at various points within the control panel. Compare the measured values with the expected values to identify any abnormalities.
  • Inspect wiring and connections: Examine the wiring and connections within the electrical enclosure. Look for loose or disconnected wires, damaged insulation, or signs of overheating. Ensure that all connections are secure and properly terminated.
  • Check control devices: Test the switches, buttons, relays, and other control devices within the panel. Ensure they are functioning correctly and that they are properly connected to the control circuit.

Control Panels for all Manufacturing Applications

We manufacture electrical control panels, ranging from basic push-button to advanced automated systems including robotic options. Our panels are designed to help enhance productivity, safety, and regulatory compliance across various industries. These panels are essential for manufacturing purposes as they optimize performance, monitor processes, and even help troubleshoot any issues that arise.

Our panel options, whether customised or off-the-shelf, offer user-friendly interfaces and advanced monitoring capabilities. Moreover, our solutions can help meet business objectives in a cost-effective and performance-enhancing manner, providing a competitive advantage. Therefore, trust in our expertise, and we will find the best control panel solution to enhance your business.

electrical panel engineering